The bending machine taken to the next level

The Biegemaster BendTron is the first generation to be driven completely by electric motors. The BendTron enables you to bend all common profiles with a bending length ranging from 4 to 15 metres with material thicknesses of up to 1.5mm (steel) with the accustomed reliability and precision.

Highlights of the BendTron series

  • Easy and quick bending of demanding roof, wall and façade profiles
  • The clamping beam can be controlled with millimetre accuracy for perfect folds
  • Precise positioning thanks to an electronic back gauge and flexible sheet metal grilles
  • Shaft-controlled bending: Fully electro-kinetically driven bending joints for quiet and powerful operation
  • Inclined bending beams and optimised clamping beam geometry for a high degree of flexibility and short counter-folds
  • Robust cutter driven by a maintenance-free timing belt
  • Prior programming of the profiles, transfer via Wi-Fi or USB
  • Archiveof all previously used projects on the machines
  • Intuitive control system via multi-touch display with a wide range of functions

Technical specifications

  • Lengths: 4-12 metres
  • Bending capacity steel 400N/mm²): 1,5mm
  • Back gauge: Slider, computer-operated
  • Bending directions: 1
  • Shear: Electrical cutter optionally available
  • Driven bending joints: All joints electro-kinematic
  • Control system: BMS multi-touch control system
  • Bending angles: Up to 150°

Precise positioning of the sheet metal

Computer-operated back gauge fingers enable the simple and precise positioning of sheet metals. The back gauge fingers hereby drive automatically into the correct position with each new bending phase. All back gauge fingers can be freely positioned over the entire bending length for optimal adjustment to the workpiece.

Thanks to the freely positionable foot switch, both hands remain free when fixing the sheet metal.

  • Computer-operated electronic precision back gauge
  • Operator-independent positioning
  • Reproducible bending results
  • Driven by a maintenance-free timing belt

Precise sheet metal cutting

The sheet metal is cut with millimetre precision using the integrated shear right from the first fixing. The BendTron can optionally be equipped with an electrical cutter. Fitting the clamping beam on the machine body eliminates constraining contours and force effects. Driven by a maintenance-free timing belt.

  • Cutting device driven by a maintenance-free timing belt
  • Cutting capacity of up to 2 mm steel
  • Fitting the clamping beam on the machine body eliminates guide rails and force effects through cutting

Powerful and precise electro-kinetic bending

Each stand / tension arm unit is equipped with an electro-kinetically driven bending joint. The robust and rigid construction ensures an even bending capacity over the entire length. Thanks to the newly developed electro-kinetic drive, the bending process is faster and quieter than with hydraulically driven machines.

  • Fast, precise and quiet bending with an electro-kinetic drive unit
  • Demanding bending parts: The clamping beam can be controlled with millimetre precision
  • You can precisely fold all common profiles with a bending length ranging from 4 to 15 metres with material thicknesses of up to 1.5mm.

Profile creation via touch display or office computer

The BMS multi-touch control system enables intuitive operation by touching the screen. This ensures that new profiles can be created quickly or created using touchscreen painting. The control system can draw on stored profiles. Automatic bend sequence calculations with graphic simulation and illustration complete this all-rounder. The BMS multi-touch control system allows even untrained users to create profiles themselves in no time.

Remote maintenance
Biegemaster can provide support to users of the BMS multi-touch system when creating profiles or reading out parameters for a subsequent analysis via a remote maintenance function.

Preparation on your office PC
For a highly efficient work preparation, you can also easily create a profile in advance at the office workplace with our software and subsequently transfer it onto the machine.

  • Draw profiles directly at the machine using screen painting
  • Simply load stored profiles from the archive
  • Simply create profiles on the office computer using our software nd subsequently transfer them onto the machine
  • We also provide remote support via remote maintenance

Demanding bending parts

With the Biegemaster BendTron even demanding profiles can be created easily and reproducibly. The bending beam can be controlled precisely and with millimetre precision for perfect folds. You can precisely fold all common profiles with a bending length ranging from 4 to 15 metres with material thicknesses of up to 1.5mm.

The optimal clamping beam geometry makes large bending angles (150°) with simultaneously lots of free space in the interior of the machine.

  • Many useful additional functions,oriented towards the demands in practice
  • Clamping beam can be controlled with millimetre precision for optimal folds
  • Large bending angles (150°) with simultaneously lots of free space in the interior of the machine

Extras & upgrades for Biegemaster BendTron

From the tablet to the machine

Fast and efficient: Biegemaster software allows you to draw the required folded profiles on your tablet on the construction site and later transfer it directly onto your bending machine via Bluetooth.

Available for: All BMS multi-touch control systems

Conical back gauge

Enables the production of folded parts with widely varying depths (individual, conical bending) as well as profiles with a narrow and wide profile side (interlock function). In order to be able to suitably make the conical sheet cuts, a laser line at the sheet metal placement area indicates the millimetre-precise position.

Available for: XBend and BendTron

Insertion depth of 1250 mm

For cuts such as trapezoidal sheets, all our machines can be supplied with an insertion depth of up to 1250 mm.

Available for: All models

Automatic clamping beam adjustment

The hydraulic clamping beam adjustment (air gap adjustment) enables the adaptation to different sheet thicknesses.

Available for: All models

Non-abrasive placement area

Polyethylene or brush table placement areas enable the scratch-free and non-abrasive processing of sensitive, lacquered or delicate materials.

Available for: XBend und BendTron

Model overview

Model name Working length Stand / tension arms Bending capacity
mm Steel Aluminium
BENDTRON 4.1,50 4010 4 1,50 2,00
BENDTRON 6.1,50 6400 6 1,50 2,00
BENDTRON 8.1,50 8020 8 1,50 2,00
BENDTRON 10.1,50 10020 10 1,50 2,00
BENDTRON 12.1,50 12020 12 1,50 2,00

Special lengths and other material thicknesses upon request

Biegemaster brochure Biegemaster brochure as a browsing catalogue Technical data sheet