Additional features and control solutions designed to improve the operation, precision and efficiency of your bending machine.
Biegemaster offers a wide range of optional features and enhancements that allow each machine to be tailored to specific production requirements. Depending on the application, additional functions can be integrated to simplify workflows, increase productivity and achieve even greater bending precision. Well-designed optional solutions improve both machine operation and the quality and repeatability of the finished parts.
The conical back gauge facilitates precise positioning of the sheet metal during the bending process. Its special design simplifies the insertion of the workpiece and ensures a reproducible back gauge. Especially for larger workpieces or in series production, the conical back gauge ensures consistently high repeatability and supports efficient workflows.
The automatic clamping beam adjustment enables fast adaptation of the clamping beam to different material thicknesses and bending requirements. This reduces setup time and significantly improves operator convenience. Automatic adjustment ensures optimum clamping conditions and contributes to consistently high process reliability.
The cranked bending beam provides additional clearance during bending, making it possible to process more demanding profile geometries. Its special design allows previously bent sections to pass the bending beam more easily. This expands the range of possibilities for complex workpieces and provides greater flexibility in everyday production.
A special polyethylene support protects sensitive sheet metal surfaces during processing. Especially with high-quality materials such as stainless steel or coated sheet metal, gentle handling of the surface is crucial. The optimized support provides a consistent base on which the sheet metal can rest and reliably prevents any damage to the surface.
The generous insertion depth of up to 1.250 mm significantly broadens the machine’s range of applications. Even larger components or complex workpieces can be processed with ease. The large insertion depth provides additional flexibility for processing a wide range of workpiece sizes and promotes efficient production.
Computer-controlled back gauge fingers position the sheet automatically and precisely for every individual bending step. All back gauge fingers can be freely positioned along the length of the machine and optimally adapted to different workpieces.
The automatic crowning system compensates for machine deflection during the bending process. This keeps the bending angle consistent across the entire working length – even with long workpieces and demanding bending tasks.
The digital hydraulic system intelligently adapts the required power to each individual operation. This allows the machine to operate more energy-efficiently and only provides hydraulic power when it is actually needed.
No two production environments are the same. That is why your Biegemaster machine can be configured specifically to your requirements – from control systems and automation to additional functions and equipment options. Together, we create a solution tailored to your components, processes and requirements.
Equipment, level of automation and available options vary depending on the machine series.
Explore our bending machines and find the right solution for your production requirements.
Available for: XBEND
The automatic gripper system precisely positions and moves the sheet throughout the bending process. The workpiece is guided securely and automatically moved into the correct position for each individual bending step.
Available for: XBEND
The automatic side feed guides the sheet into the machine in a controlled manner, supporting a continuous, automated bending process. Especially with long or repetitive workpieces, it reduces manual handling and ensures a reliable material flow.
Available for: XBEND
The optional loading tables provide ergonomic support when handling large sheets and ensure a continuous material flow. This reduces setup times and noticeably relieves the operator during daily production.
The XBEND double folder processes profiles fully automatically in both bending directions. Complex bends can be produced without repositioning the workpiece, reducing processing times and minimizing potential sources of error.
For simple and efficient work preparation, profiles can also be created in advance using our software at the office PC and then transferred to the machine. Frequently used profiles can be saved and easily retrieved whenever needed.
Profiles can also be conveniently created on a tablet and transferred directly to the machine control. This simplifies work preparation, reduces input errors and enables flexible working in the workshop and production area.
The control system is the central element of every bending machine. It enables precise control of all machine movements and ensures an efficient and reliable production process. Biegemaster offers different control systems to suit various requirements and levels of automation. From simple controls for basic applications to advanced multi-touch solutions for complex bending programs, a range of options is available.
Intuitive operation, graphical simulation and profile management. Ideal for complex profiles and efficient work preparation.
The BMS Multi-Touch Control enables intuitive operation directly via the touchscreen. New profiles can be created quickly or drawn using touch-screen painting – for an efficient bending process. The control system also provides access to saved profiles. Automatic bending sequence calculations with graphical simulation and visualization complete the system.
For highly efficient work preparation, profiles can also be created in advance using our software at an office workstation and then transferred to the machine. With the BMS Multi-Touch Control, even inexperienced operators can create profiles themselves within a short time. A remote support function allows Biegemaster to assist users with profile creation or troubleshooting.
Programmable PLC control with electronic back gauge for recurring profiles.
With the programmable BMS 150 PLC control, up to 100 profiles with up to 10 angles and the corresponding back gauge positions can be stored. A clear tabular overview is displayed on a 10-inch touchscreen. The back gauge is electronically driven and equipped with multiple back gauge fingers. The fingers can be continuously positioned along the entire machine length.
BMS 100:
Same as the BMS 150, but without back gauge.
Available for: DURA
Simplified control for basic applications.
With the programmable BMS 10 control, up to 10 bending angles can be programmed for each profile. A clear tabular overview is displayed on a 7-inch screen.
Available for: DURA
The classic functional control for simple profiles and occasional bending tasks. The bending angle is preset using a rotary indicator. After bending, the clamping beam opens automatically. The opening height can be continuously adjusted.
Available for: DURA
With the right control systems, options and automation solutions, you can get the most out of your Biegemaster machine. We provide personal advice and help you configure your operation for maximum efficiency, flexibility and future requirements.
Mario Traub
Head of Sales
Email: sales@sperr-lechner.de
Phone: +49 (0) 7948 94 19 97 – 0
Fax: +49 (0) 7948 94 19 97 – 30
