DOUBLEBENDING MACHINE
50% energy savings through "digital hydraulics"
Stable cutting device
BMS multi-touch control
Hydraulically driven bending joints
Electronic back-gauge
Cranked bending beams
Powerful and precise bending in both directions
The Biegemaster XBEND combines high bending performance with precise control and convenient handling. The machine is designed for bending in two directions and enables efficient processes without turning or rotating the sheets. Stable design, precise material guidance, and optional automation with gripper system make the XBEND suitable for both individual parts and series production. Users benefit from high repeatability, a reliable process flow, and significantly less manual handling.
Save time
No turning or flipping required for
efficient and automated processes
High Output
Optional fully automatic bending
with gripper system
Energy efficient
Up to 50% energy savings with
“digital hydraulics”
Highlights XBEND-series
Fully automatic bending in two directions without turning around
The clamping beam can be controlled with millimeter accuarcy for perfect folds
Precise positioning thanks to electronic back gauge
All bending joints are powerfully driven by 2 hydraulic cylinders
Automatic loading assistance for the easy insertion of sheet metals
Inclined bending beams for a high degree of flexibility and short counter-folds
Robust cutter driven by a timing belt
Prior programming of the profiles, transfer via Wi-Fi or USB
Archive of all previously used projects on the machines
Intuitive control system via multi-touch display with a wide range of functions
Technical specifications
Lengths: 3-12 metres
Bending capacity steel (400N/mm²): 1,25-2mm
Back gauge: Slider or gripper, computer-operated
Bending directions: 2
Shear: electrical cutter optionally available
Driven bending joints: All joints hydraulic
Control system: BMS multi-touch control system
Bending angles: Up to 150°
Clamping beam adjustment: Optionally available
Energy-efficient: 50% energy savings through ‘digital hydraulics
Precise positioning of the sheet metal
Computer-operated back gauge fingers enable the simple and precise positioning of sheet metals. The back gauge fingers hereby drive automatically into the correct position with each new bending phase. All back gauge fingers can be freely positioned over the entire bending length for optimal adjustment to the workpiece.
Thanks to the freely positionable foot switch, both hands remain free when fixing the sheet metal.
Automatic loading assistance
The lower bending beam is brought into a horizontal position with the machine open. This makes it significantly easier to insert long and large cuts.
Computer-operated electronic precision back gauge
Operator-independent positioning
Reproducible bending results
Driven by a maintenance-free timing belt
A back gauge with automatic gripper system is also optionally available .
Precise sheet metal cutting
The sheet metal is cut with millimetre precision using the integrated shear right from the first fixing. The BendTron can optionally be equipped with an electrical cutter. Fitting the clamping beam on the machine body eliminates constraining contours and force effects. Driven by a maintenance-free timing belt.
Cutting device driven by a maintenance-free timing belt
Cutting capacity of up to 2 mm steel
Fitting the clamping beam on the machine body eliminates guide rails and force effects through cutting
Bend in two directions fully automatically
Each stand / tension arm unit is driven by two hydraulic cylinders. The robust and rigid construction ensures an even bending capacity over the entire length. With the optionally available grippers, the XBend bends fully automatically and without manual intervention.
You can thus rule out application errors.
Fast, precise and quiet bending with an electro-kinetic drive unit
Demanding bending parts: The clamping beam can be controlled with millimetre precision
All common profiles with a bending length ranging from 3 to 12 metres with material thicknesses of up to 2 mm can be precisely folded.
Automatic loading tables
The loading tables move automatically out of the machine when opened. This makes it easier to insert long blanks and supports ergonomic working practices.
Safe, ergonomic working
Comfortable working method
Do you have any questions?
Our competent staff is always happy to assist you.
Profile creation via touch display or office computer
The BMS multi-touch control system enables intuitive operation by touching the screen. This ensures that new profiles can be created quickly or created using touchscreen painting. The control system can draw on stored profiles. Automatic bend sequence calculations with graphic simulation and illustration complete this all-rounder. The BMS multi-touch control system allows even untrained users to create profiles themselves in no time.
Remote maintenance
Biegemaster can provide support to users of the BMS multi-touch system when creating profiles or reading out parameters for a subsequent analysis via a remote maintenance function.
Preparation on your office PC
For a highly efficient work preparation, you can also easily create a profile in advance at the office workplace with our software and subsequently transfer it onto the machine.
Draw profiles directly at the machine using screen painting
Simply load stored profiles from the archive
Simply create profiles on the office computer using our software and subsequently transfer them onto the machine
We also provide remote support via remote maintenance
Demanding bending parts
With the Biegemaster XBend even demanding profiles can be created easily and reproducibly. The bending beam can be controlled precisely and with millimetre precision for perfect folds. You can precisely fold all common profiles with a bending length ranging from 3 to 12 metres with material thicknesses of up to 2mm.
Inclined bending beams permit a high degree of flexibility and short counter-folds. A clamping beam adjustment is optionally available.
Many useful additional functions,oriented towards the demands in practice
Clamping beam can be operated with millimetre precision for optimal folds
Angled bending arms for high flexibility
Extras & extensions
for the Biegemaster XBEND
From the tablet to the machine
With the Biegemaster software, profiles can be created on the go on a tablet and then transferred directly to the machine. This makes it easier to prepare for work and allows you to work flexibly. Even right on the construction site or on the road.
Conical back-gauge
The conical back-gauge enables precise bending of profiles with varying depths (narrow-to-wide) and conical edge parts. This allows the metal sheets to be easily plugged together during assembly on the construction site. An integrated laser line indicates the exact position of the sheet metal and supports the millimeter-accurate placement of the cut pieces.
Automatic clamping beam adjustment
The automatic clamping beam adjustment/air gap adjustment automatically compensates for the radii when different sheet thicknesses are used. This ensures that the bending accuracy remains constant for thick sheets, even with changing materials and material thicknesses.
Automatic gripper system
The automatically controlled grippers fix and position the sheet metal throughout the entire bending process. This means no manual interventions, higher process safety, and reproducible results – especially with series production.
Sheet metal-friendly support
Polyethylene pads protect sensitive, painted, or coated sheet metal from scratches and damage. This allows even sensitive materials to be processed safely and gently.
Insertion depth of 1250 mm
For long and large-format cuts, Biegemaster machines can be equipped with an extended insertion depth of up to 1,250 mm. This makes processing large strips easier.
Technical data XBend
| Model name | Working length (mm) | Stand/tension arms | Bending capacity | |
| Steel | Aluminium | |||
| XBEND 3.1,80 | 3010 | 3 | 1,80 | 2,00 |
| XBEND 3.2,00 | 3350 | 4 | 2,00 | 2,00 |
| XBEND 4.1,50 | 4010 | 3 | 1,50 | 2,00 |
| XBEND 4.2,00 | 4010 | 5 | 2,00 | 2,00 |
| XBEND 5.1,50 | 5010 | 4 | 1,50 | 2,00 |
| XBEND 6.1,25 | 6400 | 4 | 1,25 | 2,00 |
| XBEND 6.1,50 | 6400 | 5 | 1,50 | 2,00 |
| XBEND 6.1,75 | 6400 | 6 | 1,75 | 2,00 |
| XBEND 6.2,00 | 6400 | 7 | 2,00 | 2,00 |
| XBEND 8.1,25 | 8020 | 5 | 1,25 | 2,00 |
| XBEND 8.1,50 | 8020 | 6 | 1,50 | 2,00 |
| XBEND 8.2,00 | 8020 | 9 | 2,00 | 2,00 |
| XBEND 9.1,50 | 9020 | 7 | 1,50 | 2,00 |
| XBEND 10.1,50 | 10020 | 8 | 1,50 | 2,00 |
| XBEND 12.1,50 | 10020 | 10 | 1,50 | 2,00 |
Special lengths and other material thicknesses upon request
