DOUBLE BENDER – THE AUTOMATIC LONG FOLDING MACHINE

Double benders automate the bending process for maximum efficiency, operator comfort, and consistently high quality.

Doppelbieger

POWERFUL AND PRECISE BENDING IN BOTH DIRECTIONS

The double bender was developed for companies that require high productivity, short cycle times, and repeatable results. By bending in both directions, there is no need to manually turn or flip the workpiece. This speeds up production, reduces material handling, and ensures consistently high component quality – especially for recurring profiles and larger quantities.

BENEFITS OF DOUBLE BENDERS

Increasing demands, shorter lead times, and skilled labor shortages present new challenges for many manufacturers. Automated bending processes help increase production capacity, process orders faster, and make production more efficient.

  • Higher output in less time
  • Consistent quality
  • Fewer manual operations
  • Reduced error rates
  • Greater process reliability

FULLY AUTOMATED PROCESS

Automated workflows reduce manual intervention to a minimum.

BENDING IN BOTH DIRECTIONS

Complex profiles can be produced efficiently without turning or flipping the workpiece.

HIGH REPEATABILITY

Consistent results even for high-volume production.

FUTURE-READY PRODUCTION

Ideal for increasing production demands and automated manufacturing processes.

XBEND – THE DOUBLE BENDER FROM BIEGEMASTER

With the XBEND, Biegemaster offers a high-performance double bending solution for the efficient series production of demanding folded profiles. The combination of intelligent automation, precise control, and robust construction ensures high productivity and reliable results in daily production. Bending in both directions without turning or flipping the workpiece reduces handling, shortens cycle times, and increases process reliability.

AUTOMATED BENDING PROCESS

With the XBEND double bender, you are choosing a fully automated bending system – available in lengths from 3 to 12 meters and with a bending capacity of up to 2 mm steel.

AUTOMATION OPTIONS

The XBEND double bender can be tailored to your production processes with a range of automation options. From automatic sheet positioning and feeding to digital work preparation, intelligent systems support a continuous, precise bending process while reducing manual operations.

Vom Tablet direkt auf die Biegemaschine - BIEGEMASTER

AUTOMATIC GRIPPERS

The automatic gripper system positions and moves the sheet automatically throughout the bending process. Each bending step is approached automatically, ensuring reliable material handling and precise, repeatable processes, even for complex profiles.

  • automatic sheet positioning and movement
  • high process reliability for complex bending sequences
  • ideal for automated production processes
Automatische Spannwangenverstellung

AUTOMATIC SIDE FEED

The automatic side feed guides the sheet into the XBEND in a controlled manner and supports a continuous material flow between individual processing steps. Especially with long or recurring workpieces, it reduces manual intervention and facilitates a continuous bending process.

  • automatic sheet feeding and positioning
  • less manual handling during production
  • ideal for a high degree of automation
Biegemaster - Konischer Tiefenanschlag

AUTOMATIC LOADING TABLES

Optional loading tables make it easier to feed and handle large sheets on the double bender. They support the material before and during processing and reduce operator effort, particularly with large or heavy workpieces.

  • convenient handling of large-format sheets
  • reduced physical effort for the operator
  • secure material support during bending

FULLY AUTOMATIC BENDING IN BOTH DIRECTIONS

The XBEND automatically bends profiles up and down. There is no need to turn or flip the workpiece between individual bending steps. This allows even complex profiles to be produced quickly, precisely, and with significantly less manual intervention.

WORK PREPARATION AT THE OFFICE PC

Profiles and bending sequences can be prepared at the office PC before production begins and then transferred to the XBEND. Recurring profiles can be saved and retrieved whenever needed – for efficient work preparation and repeatable production processes.

FROM TABLET DIRECTLY TO THE MACHINE

Profiles can also be created on a tablet and transferred directly to the machine control. This provides additional flexibility in work preparation and enables a seamless workflow from measurement and preparation to production.

WHEN DOES A DOUBLE BENDER MAKE SENSE?

For decades, Biegemaster has specialized in the development and manufacture of long folding machines and double benders for trade and industry. Our experts help you select the optimal solution.

A double bender is particularly suitable when:

  • high production volumes are required
  • recurring parts are produced processes
  • need to be automated
  • maximum precision is required

PURCHASE CONSULTATION

We provide personal, practical advice based on your applications, processes, and available space. Together, we find the machine that truly fits your operation.

TRAINING & INSTRUCTION

After installation, we provide structured training for your employees. The goal is safe, efficient machine operation and a quick start into productive use.

Your contact:

Biegemaster - Konischer Tiefenanschlag

Mario Traub
Head of Sales

Email: sales@sperr-lechner.de
Tel.: +49 (0) 7948 94 19 97 – 0
Fax: +49 (0) 7948 94 19 97 – 30

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