BENDING PROCESS AT A GLANCE

From cutting to the finished bend – coordinated process steps for precise and efficient production.

Biegemaster Gebrauchtmaschinen

SYSTEMATIC BENDING

Every step of the process affects quality, speed, and production efficiency. At Biegemaster, material handling, cutting, positioning, control, and bending are therefore designed to work seamlessly together – resulting in efficient workflows, repeatable results, and consistently high part quality.

SMART MACHINE LAYOUTS

For ergonomic working conditions and efficient material handling

COORDINATED PROCESSES

For short distances, reliable workflows, and repeatable results

INTUITIVE OPERATION

For fast operation and reliable processes in day-to-day production

BECAUSE EVERY DETAIL IN THE BENDING PROCESS MATTERS

At Biegemaster, we develop and manufacture long folding machines and double benders for professional use – engineered for reliable, precise performance and efficient day-to-day production.

Our machines are developed from real-world experience. The goal is to simplify work steps, shorten material handling distances, and achieve repeatable results. That is why we look beyond the machine itself and consider the entire bending process – from material handling and cutting to positioning and the finished bend.

The result is a bending system tailored to your production requirements and designed for reliable everyday operation.

Technology you can rely on.

Biegemaster - Biegeprozess und Ablauf
BMS Multitouch Steuerung - Profil entwerfen

PREPARE PROFILES

Work preparation starts before the machine. Profiles can be prepared, checked, and saved at the office workstation. The profile data is then transferred to the BMS Multi-Touch control at the machine, where it is immediately available for the bending process.

  • prepare and manage profiles on the office PC
  • automatically calculate and simulate bending sequences
  • save profile data for repeat orders
  • transfer prepared profiles to the BMS Multi-Touch control
  • retrieve and edit profile data directly at the machine
  • create profiles directly at the machine when required

LOAD SHEETS COMFORTABLY

Biegemaster machines are designed for ergonomic and safe operation. Well-designed loading aids and flexibly positioned stops allow sheets to be positioned accurately and with minimal physical effort for the next process step.

  • comfortable loading with a horizontal bending beam or extendable loading table
  • stop fingers can be positioned flexibly along the entire bending length
  • electronically controlled back gauge for precise positioning
  • optional automatic gripper system on double benders
  • secure clamping of the sheet before cutting and bending
  • freely positionable foot switch for flexible operation
Biegemaster - Einlegetiefe bis 1250mm
Biegemaster - Exakter Blechzuschnitt

PRECISE SHEET CUTTING

After positioning and clamping, the sheet is cut to size directly on the machine with millimeter precision. The integrated cutting unit ensures a clean cut across the entire working length – without an additional operation on a separate cutting machine.

  • precise cutting directly on the machine
  • cutting capacity up to 3 mm steel
  • consistently high cutting quality across the entire working length
  • integrated cutting unit independent of the bending beam
  • low-maintenance toothed-belt drive

POWERFUL AND PRECISE BENDING

Bending is all about controlled force, precision, and repeatability. Biegemaster machines are designed to form the sheet evenly across the entire working length and deliver reliable, repeatable results – even with changing materials and profiles.

  • bending in one or two directions, depending on the machine concept
  • uniform force distribution across the entire working length
  • automatic adjustment to different sheet thicknesses
  • optimized clamping beam geometry for bending angles up to 150°
  • precise, repeatable results, even with complex profiles
  • robust design for long-term operation
Biegemaster - Biegeprozess & Ablauf

WANT TO AUTOMATE YOUR BENDING PROCESS?

With the XBEND double bender, the bending process can be largely automated. The automatic gripper system positions and moves the sheet automatically, while the two bending beams bend the profile in both directions – without manually turning or flipping the workpiece.

  • automatic positioning and movement of the sheet
  • bending in both directions without manual flipping
  • less handling and repeatable processes

WHAT ARE YOUR REQUIREMENTS?

Every bending process has different requirements. Whether material, profile geometry, production volumes, workflows, or level of automation – together, we look at your production needs and develop a solution that fits your operation both technically and economically.

PROCESS CONSULTING

We analyze your requirements and show you how machine, equipment, and workflow can be optimally coordinated.

COMMISSIONING & OPERATOR TRAINING

From commissioning to training your employees, we support you in integrating your Biegemaster machine safely and efficiently into your day-to-day production.

Your Contact:

Biegemaster - Konischer Tiefenanschlag

Mario Traub
Head of Sales

Email: sales@sperr-lechner.de
Tel.: +49 (0) 7948 94 19 97 – 0
Fax: +49 (0) 7948 94 19 97 – 30